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South Cobb Tunnel
Details
Locations:USA
Start Date:Jan 1, 2008
End Date:Dec 31, 2014
Contract value: USD 305,000,000
Sectors: Civil Engineering, Water & Sanitation
Description
Infrastructure for a Growing Population
Georgia’s Cobb County Water System (CCWS) provides water, sewer, and stormwater management services to more than 680,000 people in a 348‑mile² service area. Historic and projected population growth led CCWS to evaluate its infrastructure and undertake substantial improvements.
The two primary interceptor sewers and two wastewater pump stations that form the foundation of the South Cobb Basin wastewater collection system were identified as nearing capacity and unable to support future requirements. CCWS also needed to increase storage capacity for the South Cobb Water Reclamation Facility (WRF) in order to meet stringent performance requirements. Increasing storage capacity will allow the WRF to equalize influent flow rates, which fluctuate during each 24‑hr period as well as from precipitation.
Parsons is now managing construction of the South Cobb Tunnel—the largest capital improvement project undertaken by CCWS. This project will meet the wastewater transmission and flow equalization needs of the southern and western portions of Georgia’s Cobb County for the next 100 years—cost-effectively and with minimal impact on its citizens and the environment. The project will generate annual operational savings of hundreds of thousands of dollars, and it will be more reliable than other alternatives.
When completed, the South Cobb Tunnel project will provide long-term sewer conveyance capacity and equalization for the Sweetwater Creek and Nickajack Creek basins, and it will allow CCWS to eliminate two major pumping stations and 87,000 linear ft of aging sewer line and force main.
Major Project Components
The project requires the following major construction:
- A 5.5-mile, 27-ft-dia tunnel through hard rock with depths ranging from 150 to 400 ft.
- Several connector tunnels with lengths ranging up to 3,200 ft.
- A 130-mgd deep lift station to convey wastewater flows from the tunnel to the WRF for treatment.
- A 114-ft-dia shaft for the new deep lift station.
- Two 44-ft-dia construction shafts at depths to 285 ft.
- Five inlet structures to divert flows to the tunnel from the existing surface interceptors.
The 29,000-ft-long main tunnel is being excavated by a 27‑ft‑dia main beam-type tunnel boring machine (TBM) through medium-grade metamorphic rock consisting primarily of gneiss and schists. Four connector tunnels are being excavated by drill-and-blast techniques. A fifth connector tunnel with a length of 3,200 ft is being excavated by an 8.5‑ft‑dia TBM. About 70% of the main tunnel will require cast-in-place concrete lining with an inside diameter of 24 ft; unlined areas will receive a concrete invert. Connector tunnels are 100% lined with either cast-in-place concrete or fiberglass pressure pipe.
Parsons is also supporting CCWS with the following services:
- Preconstruction bid and constructibility reviews
- Contractor prequalification reviews
- Safety manual development
- Claims and dispute management
- Quality assurance monitoring and testing
- Inspection services
- Seismic monitoring
- Startup assistance
- Public relations assistance
- Other services, as requested
Ahead of Schedule and Within Budget
As of July 2010, the project is 118 days ahead of schedule and within budget. Parsons worked with the designer and contractor to identify and implement changes that have already saved CCWS $1.5 million. Additional cost-saving changes are being developed.
CCWS previously selected Parsons as construction manager for its Chattahoochee Tunnel project—completed in 2004 on time and under the $113 million budget. Parsons has successfully delivered more than 25,000 water and wastewater projects worldwide. Using both new and established technologies, our talented people provide customized, innovative solutions that meet our customers’ needs.
Services Provided: Construction management services; prebid and during construction
Client: Cobb County Water System.